Where Innovation Meets Manufacturing
Bringing an innovative micro- or nanostructured surface from concept to production requires the right expertise at every stage. Our Pilot Line Test Packages are designed to support your development journey—from evaluating the feasibility of your design to validating its performance and preparing for industrial-scale manufacturing. Leveraging our roll-to-roll micro- and nano-pattern replication technology and extensive portfolio of structures, we help you reduce development risks and accelerate commercialization with confidence.
From Concept to Scale-Up
Replication test Packages
Design Consultancy
The Design Consultancy is ideal for customers in the early stages of development. We work closely with you to assess your application, review design requirements, and establish the optimal replication process. The package includes process setup and process assessment, providing a clear technical foundation before moving into physical testing.
Validation testing
The Validation Package is designed to evaluate the compatibility of your customized design with our roll-to-roll replication platform. We prepare the materials, perform a pilot-scale replication trial, and analyze the results to assess replication quality, scalability, and potential risks. You receive high-quality replicated samples for inspection and testing, together with technical feedback to support your next development steps.
production scale-up
The Scale-Up Package supports the transition from successful validation to production-ready processes. It includes extended pilot-line testing, process optimization, application and stability testing, process window mapping, quality analysis, and delivery of larger sample quantities. This package provides the confidence and data needed to prepare for high-volume manufacturing while minimizing technical risk.
Compare Our Replication Test Packages
| Design Consultancy | Validation | Scale-Up | |
|---|---|---|---|
| Best for | Early-stage concepts | Prototype verification | Production readiness |
| Material Handling | Optional | ✓ | ✓ |
| Technical Support | ✓ | ✓ | ✓ |
| Process Setup | ✓ | ✓ | ✓ |
| Process Assessment | ✓ | ✓ | ✓ |
| Design Consultancy | ✓ | ✓ | ✓ |
| Structure Creation | Optional | Optional | |
| Prototype Sample | ✓* | ✓* | |
| Quality Inspection | ✓ | ✓ | |
| Process Window Mapping | ✓ | ✓ | |
| Application Testing | ✓ | ||
| Stability Testing | ✓ | ||
| Deliveries | Optional | Optional | ✓ |
| *Prototype sample: Typically sent to the customer 2–4 weeks after design finalization. | |||
Validate Your Designed Structures with Confidence
Test, optimize, and validate your designed structures on our pilot line with guidance from experienced process engineers. Designed for companies developing the next generation of functional films.
